GrindoSonic SA Semi-Automatic System
GrindoSonic® SA Semi Automatic system for 100% production Quality Control
The GrindoSonic® SA system combines Impulse Excitation with an automated vibration measurement arm to be able to measure large amounts of products in a semi automated way. A fully automated measurement can be realized by loading and unloading the instrument by means of a 3D manipulator or robot arm.
The natural frequency measured is an overall Quality parameter integrating hardness, presence of cracks, structural integrity, compound gluing quality and dimensional tolerances.
“Precise, reliable, ease-of-use and based on the Industry Standard GrindoSonic® Technology”
Since more than 5 decades, GrindoSonic is the Industry Standard for Impulse Exitation Technology (IET) to measure Material Properties and perform Quality Control.
The GrindoSonic® SA System is designed to automate the quality control process of brake pads, ceramic components and other production elements that need to be IET tested.
As soon as fe. a braking pad is put on the measurement table, the vibration measurement probe will be positioned against the object by means of a measurement arm. The impulse excitation device will hit the object with a small steel projectile, causing the first eigenfrequency to be excited.
This frequency is measured and immediately displayed on the touch screen. Acceptance limits can be setup per batch and statistics can be done. An average of the accepted pieces and of the total number of pieces is calculated immediately.
Alternatively the GrindoSonic® SA system can be used with an external manipulator or robot, to load and unload the system and to perform measurements in a fully automated way.
Highlights:
- Automated measurement cycle
- Immediate good/bad result feedback to operator
- User settable acceptance limits
- Internal storage of measurements, addressable via network
- Real-time data transmission over RS232
Technical Information:
- 3 seconds cycle time
- Measurement range from 20Hz to 100kHz
- Measurement accuracy of 0.005%
- RS232 output port
- 100V – 240VAC 50/60Hz power supply
- Infra-red hand and object detection
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Specifications:
Model | GrindoSonic SA |
Electrical Supply | 230 V / 50 Hz or 110 V / 60 Hz, 30 W typically |
Compliance | Safety Regulations for Laboratory Measuring Instruments according to EN 61010 and Electromagnetic Susceptibility Industrial Use according to EN 50082 |
Housing | Suitable for laboratory and industrial environments |
Dimensions | 78 x 50 x 23 cm, 19 kg |
Frequency Range | 100 Hz – 10 kHz |
Accuracy and stability of reference oscillator | better than 0.005% |
Modes of vibration detection | First Harmonic |
Test object specifications | 15cm by 35cm max Weight from 50 g to 1 kg |
Display | Color LCD display 6inch |
Display modes Frequency | Frequency F ( kHz) |
Digital outputs | 1 USB device port for data transfer 1 RS232 Com port for data transfer1 RS232 Com port for data transfer Digital status lines measurement ready/ measurement within tolerances/ measurement above or below tolerance zone |
Measurement batches | from 0000 to 9999 selectable |
Measurement cycle time | 2 seconds, depending on the distance from measurement arm |